Ceramic Fiber Castable & Refractory Castable

Monolithic insulation solutions for complex furnace shapes and industrial kiln applications

🔥 Up to 1300°C 🏗️ Easy Construction 💪 High Strength 🛡️ Thermal Shock Resistant

Product Categories

Ceramic Fiber Insulating Castable

1000°C – 1100°C
TC-27 TC-37

Lightweight insulating castable made from ceramic fiber cotton with fillers, binders, and additives. Excellent for thermal insulation applications where weight and heat storage are critical factors.

Ceramic Fiber Refractory Castable

1200°C – 1300°C
TC-47 TC-57

Higher temperature refractory castable with enhanced mechanical properties. Suitable for hot face applications requiring durability and resistance to direct flame contact.

Product Features

📉

Low Heat Capacity

Minimal heat storage for fast heating and cooling cycles

🌡️

Low Thermal Conductivity

Excellent insulation performance at high temperatures

🔄

Thermal Stability

Excellent thermal shock resistance for cyclic operations

💪

Good Strength

Excellent compressive and flexural strength after curing

🛡️

Wear Resistance

Good resistance to abrasion and mechanical wear

💥

Impact Resistance

Ability to withstand thermal shock and physical impact

🔧

Easy Application

Simple casting, gunning, or troweling installation

🏭

Atmosphere Adaptable

Compatible with various kiln and furnace atmospheres

Technical Specifications

Property TC-27 TC-37 TC-47 TC-57
Product Type Insulating Castable Refractory Castable
Long-term Service Temp. (°C) 1000 1100 1200 1300
Al₂O₃ Content (%) ≥30 ≥35 ≥40 ≥40
SiO₂ Content (%) ≥30 ≥40 ≥35 ≥35
Thermal Conductivity @600°C (W/m·K) 0.154 0.155 0.175 0.195
Thermal Conductivity @800°C (W/m·K) 0.185 0.195 0.221
Bulk Density - Wet (kg/m³) 1150–1250 1250–1350
Bulk Density @110°C×24h (kg/m³) 550 600 600 700
Heating Linear Shrinkage (%) ≤3 (1000°C×24h) ≤3 (1100°C×24h) ≤3 (1200°C×24h) ≤3 (1300°C×24h)
Initial Setting Time (min) ≥60
Demolding Time (h) 3–8

📦 Storage Requirements

Store in dry conditions, away from freezing temperatures and high-temperature baking. Shelf life: 3 months under proper storage conditions.

📦 Packaging

Inner plastic bag with outer carton box or wooden crate for protection during transport and storage.

Typical Applications

Industrial kiln and furnace wall lining
High temperature industrial kiln backup insulation
Ladle cover and baking oven monolithic pouring
High temperature pipeline wall lining
Furnace doors and viewing ports
Burner blocks and flame shields
Irregular and complex shaped components
Precast and prefabricated shapes

Need Ceramic Fiber Castable for Your Project?

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